INFRASTRUCTURE.
Vertical manufacturing autonomy. Heavy structural fabrication, robotic welding cells, precision CNC turning, and high-pressure hydraulic testing.
FIVE PRODUCTION UNITS.
DESIGN & R&D
Full parametric 3D CAD modeling and Finite Element Analysis (FEA). Simulates real-time torsional stress, mast bending moments, and dynamic vibration under 60,000 lbs pullback loads before cutting a single steel plate.
HEAVY FABRICATION
Robotic KUKA welding cells and high-precision CNC plasma cutters. Heavy structural channel masts, rigid box sections, and outrigger jack supports welded with multi-pass submerged arc procedures and ultrasonic crack inspection.
CNC MACHINE SHOP
High-precision horizontal boring mills, CNC heavy-duty lathes, and spline broaching equipment. Rotary drive shafts, swivel spalls, and gearbox adapters machined to micro-millimeter tolerances and induction-hardened.
HYDRAULIC ASSEMBLY
Dust-controlled assembly room dedicated to plumbing Rexroth variable-displacement piston pumps, Danfoss hydraulic motors, and Parker proportional valve banks. Every circuit undergoes full 350-bar leak and flow certification.
FINISHING & DISPATCH
Enclosed blast-cleaning booths using steel grit for SA 2.5 white-metal finish. Followed by two coats of high-build zinc epoxy primer and a tough marine-grade polyurethane finish formulated to resist desert sun and caustic saline mud.
HOW WE BUILD YOUR RIG.
Certified high-yield structural steel plates and thick-wall seamless tubes inspected on delivery.
Laser CNC plate cutting, robotic welding of mast box beams, and precision jig alignment.
In-house CNC turning of rotation spindles, planetary flanges, and hardened splined hubs.
Clean-room plumbing of Rexroth / Danfoss circuits, proportional valves, and 350-bar testing.
Full vertical erection on carrier truck; 60,000 lbs hydraulic pullback stress certification.
Steel grit shot blasting, dual-coat zinc epoxy primer, and marine polyurethane paint finish.
SCHEDULE A PLANT INSPECTION IN KUNNATHUR.
We invite contractors, drilling syndicates, and mining engineers to tour our 30,000 sq ft manufacturing floor and witness live mast load-testing.